Everyday Product Assembly
Nobody notices a product that works. Everyone notices the one that doesn't.
Razors, writing instruments, household devices: products used daily, built by the million and judged in seconds. Unit prices are low, volumes are high, and one bad batch can erase months of production savings. We build assembly systems that combine feeding, joining, marking and inspection in one machine, at rates designed for high-volume economics. Every part is checked. Every station earns its place.
From raw body to finished assembly.
One team answers for all of it.
Throughput
Synchronized stations keep cycle times short and output predictable, shift after shift.
Integration
Pressing, welding, screwing and clipping in one machine. No buffers between process islands.
Inspection
Cameras verify presence, position and print on every unit before it is released.
Footprint
Rotary and modular layouts fit full assembly into floor space you already have.
We deliver the system.
You operate it.
High Speed Assembly & Inspection Cells
Modular Solution
With low unit prices, a machine cannot cost more floor space than the product earns. The Modular Solution is built for assemblies with few individual parts: a compact frame that drops into an existing production line, and cam-driven handling that places each part exactly where it belongs. A small rotary indexing table adds room for steps such as welding or camera inspection. For more stations around one central drive there is OKUMAT, for longer process chains the linear Transfer Solution.
Discover all High Speed Assembly Systems
Up to 300 parts a minute, and every one of them exactly where it belongs. Explore the high-speed assembly systems that turn many small components into finished products at a pace most lines never reach.
Downloads
We send datasheets and technical documentation on request.
Custom Solutions & Retrofit
System Solutions
Plan the line for the product you make today and the one you launch next. Every machine we build is also available as a turnkey system. Plan to expand in stages? Hybrid structures that combine assembly modules, NC tables and robots keep availability high and flexibility wide. You get one system, delivered ready to run. For a line you already run, there are System Upgrades.
Discover Custom Solutions & Retrofit
Your process is not in a catalog, and your machine should not be either. Explore how we build, extend and modernize production systems around what you make, from the first sketch to the last shift.
Downloads
We send datasheets and technical documentation on request.
One team from first sketch to a line that runs.
A process that has proven itself. One team plans, engineers and commissions your machine, and hands it over turnkey, ready to run, in the shortest possible time.
Planning
Concept, material flow and scope, defined with you before the first drawing is released.
Engineering
Mechanics, controls and process, designed as one system and simulated before the build.
Realization
Build, installation and commissioning at your plant, then handed over ready to run.
Frequently Asked Questions
What output can an OKUMAT system reach?
Between 10 and 300 parts per minute, depending on part size, number of components and process. The exact rate is set by the slowest process, so we design every station to match the target cycle.
Which processes can run on an OKUMAT?
Press-fitting, screwing, crimping, riveting, welding, dispensing, marking, camera inspection and leak or function testing. Assembly and verification run on the same machine, in the same cycle.
When is the Modular Solution the right choice?
For assemblies with few individual parts that need a compact, fast and reliable machine. It covers the full process in a small footprint.
Which feeding technologies do you use?
Vibratory bowl feeders, linear and step feeders, and flexible feeders with vision for complex parts. The technology is chosen by part geometry, surface and rate.
Still have questions? Get in touch with our support team and we'll
discuss your unique requirements.
Can the Modular Solution inspect as well as assemble?
Yes. A small rotary indexing table adds room for further steps such as welding or camera inspection, so the part leaves the machine assembled and checked.
Why use cam-driven motion instead of servo axes?
Cams couple every station mechanically to one drive. Each cycle repeats exactly, even at high rates, with a repeatability below 50 µm. Where a process needs flexible motion, we add servo axes at that station.
How is every unit verified?
Inspection is part of the process, not a step after it. Each unit is checked in the line, and the result is stored against the part. Nothing moves to the next station without a pass.
Still have questions? Get in touch with our support team and we'll
discuss your unique requirements.
How long does a project take from order to acceptance?
Systems based on our standard platforms typically take six to nine months. Complex lines with machining, assembly and inspection take nine to fourteen months. The binding schedule is part of every offer.
Can you test our parts before we place an order?
Yes. For critical joining, machining or inspection steps, we run feasibility trials with your sample parts. You see the result before you commit to the machine.
How long are spare parts available?
Every machine ships with a spare parts list and a recommended stock for your site. We keep wear parts available and support our machines with spare parts for at least ten years.
Still have questions? Get in touch with our support team and we'll
discuss your unique requirements.
Process System Technologies
Anton-Grimmer-Straße 4
73466 Lauchheim
Germany
