Low unit prices, high volumes, more variants every year. Your line has to run fast and change formats without long downtime. We build assembly systems for exactly that balance.
Consumer Goods
Dispensers, closures, razors and pens are built from small parts in very high volumes, and every unit carries the brand. We build the high-speed assembly and inspection systems that keep output high and rejects low.
Low unit prices, high volumes, more variants every year. Your line has to run fast and change formats without long downtime. We build assembly systems for exactly that balance.
We deliver the system.
You operate it.
High-speed assembly for products made by the million.
We build assembly and inline inspection systems for dispensers, pumps, closures, razors, writing instruments and household products. Feeding, joining, inspection and format changes are designed into one system around your product.
One team from first sketch to a line that runs.
A process that has proven itself. One team plans, engineers and commissions your machine, and hands it over turnkey, ready to run, in the shortest possible time.
Concept, material flow and scope, defined with you before the first drawing is released.
Mechanics, controls and process, designed as one system and simulated before the build.
Build, installation and commissioning at your plant, then handed over ready to run.
Which feeding technologies do you use?
Vibratory bowl feeders, linear and step feeders, and flexible feeders with vision for complex parts. The technology is chosen by part geometry, surface and rate.
When is the Modular Solution the right choice?
For assemblies with few individual parts that need a compact, fast and reliable machine. It covers the full process in a small footprint.
What output can an OKUMAT system reach?
Between 10 and 300 parts per minute, depending on part size, number of components and process. The exact rate is set by the slowest process, so we design every station to match the target cycle.
Can you integrate new systems into an existing line?
Yes. Our customers already run highly developed production, so we modernize and extend it. We add capacity and new stations without replacing the whole line. Scope is defined per project during planning.
Still have questions? Get in touch with our support team and we'll
discuss your unique requirements.
Why use cam-driven motion instead of servo axes?
Cams couple every station mechanically to one drive. Each cycle repeats exactly, even at high rates, with a repeatability below 50 µm. Where a process needs flexible motion, we add servo axes at that station.
What traceability do you provide?
Every part and batch is documented through the process: which station, which parameters, which result. Traceability is configured to your requirements, down to part and batch level.
How is every unit verified?
Inspection is part of the process, not a step after it. Each unit is checked in the line, and the result is stored against the part. Nothing moves to the next station without a pass.
Still have questions? Get in touch with our support team and we'll
discuss your unique requirements.
Can you test our parts before we place an order?
Yes. For critical joining, machining or inspection steps, we run feasibility trials with your sample parts. You see the result before you commit to the machine.
What do you need from us to prepare an offer?
Part drawings or CAD data, annual volume, target cycle time, number of variants and your quality requirements. Sample parts help. With this, you receive a technical concept and budget price within two to three weeks.
How long does a project take from order to acceptance?
Systems based on our standard platforms typically take six to nine months. Complex lines with machining, assembly and inspection take nine to fourteen months. The binding schedule is part of every offer.
Still have questions? Get in touch with our support team and we'll
discuss your unique requirements.
Process System Technologies
Anton-Grimmer-Straße 4
73466 Lauchheim
Germany
